Many industries rely on machinery to run their production. The use of the machine will ensure consistent and fast production, which leads to good quality and quantity products. Therefore, it is important to ensure that the machinery used is all in good condition.
No matter what business you are in, machine inspection is one of the factors that will keep your business running well and smoothly.
Machine inspection is not only about inspecting the conditions of machinery daily when it is used. While this daily inspection is important, there are also other types of inspection you need to do to find out the possible risks that may cause the machine to fail suddenly.
In any industry, regular machine inspection is a must-do task. It helps you find the root cause of a machine failure and the earliest detectable state that may lead to failure. This practice helps to prevent risk as well as vulnerability. It also shows how wise and reliable your industry is.
There are five important states in machine inspection that you should not miss. Here are the five of them:
Inspecting machines also cover all the spares, storage, and standby equipment related to the machine. You have to make sure that all spares and standby or idle machinery are in good condition and ready for operation even if they have been stored for years.
Some things that can cause problems in standby and idle equipment are corroding, condenses, puddles, and settling. Therefore, it is important to check whether there is water leaking in the storage room that may damage the stored items.
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A machine is the most prone to failure right after commissioning, after major repairment, or teardown. The critical changes and human elements are two factors that play a role in this failure. Therefore, it is important to run thorough and regular inspections to avoid the start-up failure risk.
In this state, you need to examine the machine frequently and intensely with a skilled eye. You cannot just quickly look at it and expect it will work normally. You have to perform a thorough run inspection, especially for machines that work really hard and are pushed beyond their limits.
Stop action is conducted when the machine is not in use. It allows the technician to reach the difficult-to-reach machine and frictional surfaces. While performed thoroughly, it should also avoid any unnecessary invasions. That is because it may lead to a root cause of a failure instead.
Lastly is the repair and rebuild inspection, which can be a great way to learn more about the machinery. By doing this inspection, you will find out which part of the machines are failing and what causes it.
There are many things to check in machine inspection, and the paper checklist may not be sufficient to ensure coordination between departments in an organization. You will need an integrated system to shorten the communication time while keeping the accuracy. To solve this, a digital checklist app like Nimbly is a great tool to use.
Digital checklist ensures all the inspection stages needed are performed thoroughly. You can also check whether the team has performed the necessary inspection from anywhere you are, making inspection easier to perform and handle.
Revolutionize and digitalize your machine inspection process in your organization with Nimbly.